Win-Win Standard Pedestal-Dual Robot Arm Waterjet Cutting Cell
This Workstation is normally used on Car Interior Part Water jet process. WW SPD (Standard Pedestal Dual Arm) has high cost-performance, it is very popular by global users. Many Car interior manufacturers usually adopt this type of cell to process Car roof/headlining and Floor Carpets.
1.Pedestal-Dual Robot Arm-Dual Workpiece Platform
2.Pedestal-Single Robot Arm-Dual Workpiece Platform
3.Ceiling – Dual Robot Arm – Dual Workpiece Rotation Platform
4.Ceiling – Triple Robot Arm – Single Platform
5.Ceiling – Triple Robot Arm – Dual Workpiece Rotation Platform
6.Ceiling – Quadra Robot Arm – Single Workpiece Platform
Win-Win adopts ABB 4600 Dual Robot Arm as Main Device. Users could customize according to their own demands.
ABB IRB 4600 has very good performance in Robotic Waterjet Cutting Industry, the non-stop working durability is outstanding even with UHP water system.
Excellent control cutting accuracy and cycle accuracy is to ensure the quality of products. Movement speed and positioning can be adjusted while system operating, so that it can reach to high precision standards, defective rate is low, even to zero.
Stabilization is another important feature for ABB IRB 4600, it means the quality improvement for cutting process, the edge of workpiece is on uniformity.
Fully automatic workstation is the best way to improve the working environment of operators. Win-Win Robotic Waterjet cutting cell only requires operators to regularly change the workpiece, a great of man power will be saved. Highly Increasing productivity. This workstation can be used on 24-hour non-stop working tasks.
For each workpiece processing, the working time is clearly same, easy for device management. Workstation has fixed working frequency, so that it will be convenient for formulating the production plan.
Win-Win Robot Workstation has very good compatibility to whole production line technical upgrading. For different types of workpieces, we only need to change the corresponding modules on platform.
Standard Option 2: 3D Waterjet cutting Head for Car Interior Part
The Super-long Cutting Nozzle Body, to make sure processing able to effectively cutting most of thick workpieces.
Normally-Closed Actuator, stable operation, can protect workpieces from damaging.
New style Cutting head, there is very accrual concentricity between the orifice and Nozzle body. Water jet is not easy to disperse, long durability.
Win-Win adopts different cutting heads, to meet the demand of different working pressure structure.
We adopt the most advance technology in the world to design this intensifier pump. As result of importing coral components from USA or Europe, the working durability can be stabilized above 8000 hours. The strong power of water supplying, which is capable of supporting Triple Robot Arm working synchronously. It has 3 times more efficiency than traditional intensifier pumps. Long time for non-stop working, suitable for Mass-Production.
OMRON® PLC controller, Schneider® AC contactor.
Independent Variable Oil Pump, Relief Valve, Reversing Valve, UHP Tube are from Europe.
Multi-Dimension Oil Filter Device, Return Oil Filter Accuracy: 20 μm, Inlet Water Filter Accuracy: ≤0.45 μm
Electrical Temperature Controller to observe the oil temperature. Oil temperature 10℃-50℃
Capable of automatic protection in the case of low-pressure water. (When the Inlet Water is in low-pressure condition, Intensifier pump will stop automatically)
3D Dynamic Touch Board, Observe the core components condition with alarming system, very useful for operators.
1.6L Large-Volume Accumulator, can effectively eliminate the volatility of Water flow, One-piece forged style, 20,000 hours working time without any maintenance.
Low reversing frequency, low noise, create good working environment for operators. It is also capable of protection during overlock, pressure compensation function.
Able to launch under low-pressure, reduce the current peak, cost-saving by 30%.
Standard Option 4: General Control System
LCD Operation System, Clear Interface
Independent General Control Cabinet with Hotkeys.
Modifiable Operation System, able to amend parameter at any time.
It can save maximum 99 sets of parameters setting.
4 Rollers with block function at the bottom of General Controller.
Siemens PLC control board, and Schneider electron components.
We reserve more ports for users, in the case of connection with more function modules.
Double-workpiece clamping platform, rotation structure, improve efficiency, safety and stability.
It is made of thick-walled material by welding, sprayed with anti-rust paint on the inside, and sprayed with surface protective paint on the outside to protect the metal from corrosion.
The welding meets advanced requirements, Each of Seal degree is high, the vacuum suction pressure is enhanced, and the accessories can be reliably adsorbed.
Structure platform with various functions and shapes customized according to customer requirements. Frame split installation structure, the overall design is reasonable, easy to disassemble and install, easy to transport, save costs.
Fully-Closed Structure for the bottom, prevent any sundries from the operation area. ACRYLIC plates are set on the barriers, convenient for observation.
Lighting Sensor installed, connection with alarming system.
Yellow Signal light, International Standard.
Using thick plate, anchor bolts fixed, more firm, good collision resistance.
Safety fence section design, easy to transport and install, easy to adjust installation according to the site.
Support 24 hours cooling system, good cooling effect, simple operation, no maintenance.
Circulating cooling, no need to supply water all the time, built-in compressor refrigeration system.
Oil temperature can be controlled at about 25° C by this cooling system even during 24H non-stop working.
Large flow water purification system, filter water particles, extend the life of the cutting head.
Automatic water purification system, automatic start and stop function, no operator operation.
Multiple groups of replaceable filter elements, tank pressure resistance, anti-corrosion materials.
Compact structure, small floor area, simple operation, reliable operation, suitable for water cutting workstations.
Standard Option 8: Vacuum Adsorption System
The high-power centrifugal fan has strong adsorption capacity and the adsorption attenuation effect can reach above 10m.
A mobile scrap cart placed at the bottom for easy cleaning and replacement.
Adopting sound elimination device, the overall operation of small decibel, low noise, to provide a good environment.
Thickened rigid plastic adsorption pipe, firm and stable, can be used for decades.
Intermediate loading of material waste box, prevent blockage of adsorption pipeline, easy to clean.