ABB IRB 2400 ROBOT WATERJET SOLUTION OF WIN-WIN
As a cold cutting process, water jet cutting has the characteristics of high energy, cold state, and point cutting. It has no selectivity for the material being cut, it will not produce delamination during cutting, no heat accumulation, no dust pollution, etc. 2D and 3D shaped cutting.
Water jet robot water jet cutting is particularly suitable for special-shaped cutting, such as automotive manufacturing, for cutting instrument panels, interior and exterior parts, door panels, windows, etc., does not require molds, aerospace, ships, military, nuclear energy The advantages in other technical fields are more obvious. It can improve the processing flexibility of the production line.
WIN-WIN has more than 10 years of R&D and production experience in the water jet industry. So far, we have provided safe, reliable, economical and efficient water jet cutting robot solutions for different industries in many countries around the world.
IRB 2400 is a very widely used water jet cutting industrial robot. It is available in many different versions. It has extremely high operating accuracy and has excellent performance in material handling, machinery management and process applications. IRB 2400 robot can improve your production efficiency, shorten production lead time and speed up delivery.
1. Strong reliablity, long uptime
The robot is sturdy and durable, the number of parts used is minimized, the reliability is strong, and the maintenance interval is long, which saves the cost of later maintenance.
2.Fast speed, short operation cycle time
Using ABB's unique motion control technology, the acceleration and deceleration performance of the robot is optimized, and the working cycle time of the robot is minimized.
3. High precision, stable production quality of parts
It has the best track accuracy and repeated positioning accuracy (RP=0.06mm).
4.High power, wide range of application
The payload option is 7~20kg, and the maximum reach distance is 1.810m.
The water jet robot includes the following major parts：
1.Robot arm, cutting platform and waterjet cutting head. Which need to select the number of robot arms and platforms according to different cutting conditions, as well as their installation methods, in order to achieve the best working efficiency. We have a wealth of experience in designing water jet solutions. You only need to tell me your working conditions, and we can provide you with excellent design solutions.
Installation Method: seated, upside down
Body Weight: 380KG
Number of Robot Axis: 6 axis
Working Area: 1550mm
Robot Load: 20KG
Repeat Positioning Accuracy: 0.05mm
Product Features and Advantages:
The IRB 2400 robot is available in a variety of different versions, with extremely high operating accuracy and excellent performance in material handling, machinery management and process applications. The IRB 2400 robot can improve your production efficiency, shorten production lead time, and speed up delivery.
High reliability-long uptime
IRB 2400 is the most widely used industrial robot in the world. The robot is sturdy and durable, the number of parts used is reduced to a minimum, the reliability is strong, and the maintenance interval is long.
Fast speed-short operation cycle time
Using ABB's unique motion control technology, the robot's acceleration and deceleration performance is optimized, and the robot's working cycle time is minimized.
High precision-stable production quality of parts
It has the best trajectory accuracy and repeat positioning accuracy (RP=0.06mm).
High power-wide application range
The payload option is 7~20kg, and the maximum reach is 1.810m.
Rugged and durable-suitable for harsh production environments
IP 67 protection grade, steam cleaning, clean room type (class 100) and "casting expert type" are available.
Versatility-flexible integration and production
All models can be installed upside down.
Power Input: 200-600V, 50-60Hz
Protection Level: IP54
Control Hardware: multi-processor system, PCI bus, large-capacity flash disk, power failure backup power, USB memory interface
Control Software: mature real-time OS, advanced RAPID programming language, PC-DOS file format pre-installed software (using DVD as carrier)
Support: color touch screen, joystick, emergency stop, support left and right hand switching, support U disk, hot swap, recovery program/USB storage support, login with time stamp, support remote service
It needs to be matched with the number of mechanical arms and the orifice aperture of the cutting head, and the cutting work efficiency can be perfectly exerted under the best pump load. For example, our SL-VI pump has extremely strong power, and it can perfectly supply the cutting work of three orifices with 0.17mm aperture.
Vacuum Adsorption system should be included in the Ceiling type dual workpiece workstation, which is fully-enclosed structure. This equipment is able to collect the waste materials and water after cutting into the special design box. As same as other robotic cutting system, waterjet cutting has many advantages but less disadvantages. The most advanced will be low cost. Waterjet cutting is an economical solution on material processing. Users only need to purchase one intensifier pump as power supplying device, and one robot arm. Compare to the laser cutting system, the cost is very valuable. Waterjet cutting technology is widely used on textile making and leather materials for Automotive Interior Parts.
4. Water filtration and purification system：
Which is also a vital part, it directly affects the normal operation and life of the machine. It is used to filter and purify sediment, iron filings, other impurities, calcium and magnesium ions, etc. in the water, which can protect the workpieces of the machine from the wear and corrosion of these substances, thereby prolonging the service life of machine components.